DS-4010-1 High-speed Polishing Machine

    It excels in deburring, edge radiusing, rough-to-mirror polishing, and precision finishing for materials such as zinc alloys, aluminum alloys, and stainless steel. Featuring modular hopper configurations and a dry-processing design, this machine is tailored for industries like electronics, medical devices, and precision hardware manufacturing. Its closed-loop operation eliminates wastewater generation while ensuring energy efficiency and compliance with stringent environmental regulations.

Core Technologies

1. 1.Intelligent Control System
   Equipped with a PLC intelligent control system, the machine supports parameter presetting, automatic start/stop, and fault diagnosis via a touchscreen interface. The dual-axis linkage motion mode—with spindle speeds ranging from 60-130r/min and hopper speeds from 6-12r/min—ensures 360° uniform force application, eliminating polishing dead spots common in traditional processes. This makes the centrifugal barrel polisher ideal for complex geometries, such as internal gears or curved jewelry surfaces.

2. 2.Adaptive Pressure Compensation
   The system automatically adjusts grinding pressure based on workpiece material properties. For soft metals like aluminum and copper, it reduces pressure to prevent over-grinding; for hard materials like stainless steel, it increases intensity to ensure thorough deburring. This feature minimizes defects and enhances processing consistency, making the centrifugal barrel polisher suitable for mixed-material production lines.

3. 3.Environmental and Safety Design
   Featuring a fully enclosed dry grinding system, the DS-4010-1 eliminates wastewater and exhaust emissions, with dust emissions controlled below 10mg/m³ and noise levels under 75dB. Multiple safety protections—including light curtain sensors, overload protection, and emergency braking—ensure operator safety by eliminating human contact during operation, complying with industrial safety and environmental standards.

Industrial Applications

1. 1.Electronics Manufacturing

2. --Aluminum Alloy Housings: Achieve mirror finishes for smartphone frames and connectors.

3. --Micro Components: Utilize hexagonal grid inserts to polish pins and terminals without cross-contamination.

4. 2.Medical Device Production

5. --Surgical Instruments: Remove microburrs and contaminants from stainless steel forceps, ensuring compliance.

6. --Implant Surface Preparation: Deliver biocompatible-ready finishes free of chemical residues.

7. 3.Precision Hardware

8. --Gears and Bushings: Achieve edge radii and reduce surface roughness.

9. --Complex Geometries: Process bent tubes or multi-cavity parts without custom fixtures, reducing setup time.

Technical Specifications

Industry Relevance and User Benefits

    The DS-4010-1 centrifugal barrel polisher stands out for its energy efficiency (average power consumption: 4.2kW·h) and low operational costs.Its user-friendly design requires only short-time training for operators, significantly lowering labor thresholds compared to traditional equipment.The quick parameter adjustment feature supports flexible production shifts between different processes, making it an optimal choice for SMEs seeking cost-effective, high-precision surface finishing solutions.

    This model’s adaptability to diverse materials and processes—combined with its robust safety and environmental compliance—positions the centrifugal barrel polisher as a reliable asset in industries demanding both quality and sustainability.