LR-ZM6B-65 CNC Grinding Cell for Medium Die Castings
Brand :Daseon
Product origin :China
Delivery time :30 Days
The Mid-Scale Deburring System by DASEON is the definitive solution for manufacturers seeking precision, flexibility and scalability. With SYNTEC’s advanced 6-axis control, rapid tooling adaptability, and compliance with global standards, this system streamlines workflows while maintaining rigorous quality benchmarks. From automotive transmissions to aerospace brackets, the LR-ZM6B-65 empowers industries to achieve higher throughput, lower operational costs, and consistent micron-level accuracy.
In the dynamic landscape of modern manufacturing, the LR - ZM6B - 65 Mid - Scale Deburring System emerges as a key player in Industrial Automation, offering unparalleled Precision Machining for medium - sized components. This system is engineered to meet the rigorous demands of various industries, including Automotive Deburring, while incorporating Energy - Efficient Grinding principles to enhance sustainability and productivity.
Core Technical Specifications
1. Precision Machining Capabilities
The LR - ZM6B - 65 Mid - Scale Deburring System is built upon advanced Precision Machining technologies.
Axis Configuration: X/Y/Z linear axes (650mm/550mm/440mm strokes) + A/B/C rotary axes (±120°/±190°/±360°), enabling precise handling of complex geometries.
Repeat Accuracy: ≤0.02mm (X/Y/Z), ≤10 arc seconds (B/C axes), ensuring high - quality results in Precision Machining tasks.
Spindle Power: 4.5–7.5kW, 500–36,000 RPM, providing the necessary force for effective deburring while maintaining precision.
2. Industrial Automation Integration
Integrated with Industrial Automation, the system boosts operational efficiency.
SYNTEC Control System: Features advanced algorithms for 6 - axis linkage, enabling complex 3D trajectories. This Industrial Automation - driven control ensures seamless operation and reduces human error.
Max. Speed: 700mm/s (linear axes), 222°/s (A - axis), achieving high - speed processing without compromising accuracy, a hallmark of Industrial Automation in manufacturing.
3. Advanced Tooling for Automotive Deburring
For Automotive Deburring, the system offers specialized solutions.
6 - Station Rotary Tool Changer: Swaps rigid tools (milling cutters, reamers) and flexible tools (steel brushes, grinding wheels) in <3 seconds, optimizing Automotive Deburring processes.
Tool Breakage Detection: Halts operations within 0.2s to prevent defective parts, crucial for maintaining quality in Automotive Deburring.
4. Energy - Efficient Grinding Features
Incorporating Energy - Efficient Grinding, the system reduces operational costs.
Automatic Tool Compensation: Laser calibration adjusts for wear, extending tool lifespan and minimizing energy waste, an aspect of Energy - Efficient Grinding.
Power Management: Optimized spindle power (4.5–7.5kW) ensures energy - efficient operation, aligning with Energy - Efficient Grinding principles.
Industry - Specific Applications
1.Automotive Manufacturing
The LR - ZM6B - 65 Mid - Scale Deburring System is ideal for Automotive Deburring.
Transmission Housings: Deburrs gearbox castings using Precision Machining, ensuring leak - proof seals for lubricant systems.
EV Charging Ports: It processes aluminum housings with ≤0.03mm tolerances through Industrial - Automation - assisted Precision Machining.
2.General Industrial Applications
Beyond automotive, the system serves various industries with its Precision Machining and Industrial Automation.
Aerospace Components: Cleans deep cavities (≥150mm) in steel hydraulic manifolds, complying with strict standards.
Consumer Durables: Polishes internal channels of industrial pump housings to eliminate flow restrictions, using Precision Machining capabilities.
Energy - Efficient Grinding and Safety
The LR - ZM6B - 65 Mid - Scale Deburring System emphasizes Energy - Efficient Grinding and safety.
IP54 Enclosure: Fully enclosed design with safety light curtains and emergency stops, ensuring operator safety.
Energy Optimization: Reduces idle consumption, aligning with Energy - Efficient Grinding goals and sustainable manufacturing practices.
Parameter
Conclusion
The LR - ZM6B - 65 Mid - Scale Deburring System is a comprehensive solution that combines Precision Machining, Industrial Automation, Automotive Deburring expertise, and Energy - Efficient Grinding features. It caters to the diverse needs of modern manufacturing, ensuring high - quality results, operational efficiency, and energy savings. Invest in this Mid - Scale Deburring System to elevate your production processes and stay ahead in the competitive manufacturing landscape.
Frequently Asked Questions
Q: What is the ZM6B-65's typical duty?
A: Gate, runner and flash removal on medium castings up to 650 mm and about 20 kg - gearbox covers, housing halves, structural brackets. It is the volume workhorse between the small ZM6B-35 and the large ZM6B-90.
Q: Dual stations - how does that help throughput?
A: While the cell grinds part A, the operator unloads and reloads station B, so machine cutting time is not interrupted by loading. On medium parts that typically lifts effective output 30-40% versus a single-station cell.
Q: Does it need skilled CNC programming?
A: Programs are built once per part family by our engineers (or your trained staff); production operators only select the recipe. No daily programming is involved.
Q: How consistent are the ground surfaces across a shift?
A: In-process wheel wear compensation keeps face height within ±0.1 mm over hundreds of parts; a diamond dresser cycles automatically.
Q: What is included in delivery?
A: Cell with enclosure, dust extraction, chiller for the spindle, fixtures for the first part family, programs, and commissioning with two trained operators at your site.
